Most Common Car Issues

Selected parameters

Model
Excursion
Model Year
2002

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MOST COMMON PROBLEMS

FORD Excursion 2002

The 2002 FORD Excursion Limited is a robust SUV equipped with a 7.3L V8 diesel engine by Navistar, delivering between 215 to 275 hp. This 4WD vehicle features hydraulic brakes and manual seat belts, ensuring safety with front airbags for both driver and passenger. Built in Kentucky, it stands out with its turbocharged engine and substantial gross vehicle weight rating, making it a powerful and versatile multipurpose passenger vehicle.

Spec:

Brake System Type
Hydraulic
Engine Brake (hp) From
215
Engine Brake (hp) To
275
Engine Configuration
V-Shaped
Engine Manufacturer
Navistar
Engine Number of Cylinders
8

Problems:

Brake fluid leaks
Hydraulic brake systems can develop leaks in the brake lines, master cylinder, or calipers, leading to reduced braking performance.
Brake fade
Prolonged or heavy braking can cause the brake fluid to overheat, reducing its effectiveness and leading to a spongy brake pedal feel.
Brake caliper issues
Calipers can seize or stick, causing uneven brake pad wear and reduced braking efficiency.
Master cylinder failure
A failing master cylinder can cause a loss of brake pressure, leading to a soft brake pedal and reduced braking power.
Warped brake rotors
Excessive heat can cause brake rotors to warp, leading to vibration and pulsation during braking.
Engine overheating
V-shaped engines with high power output can be prone to overheating if the cooling system is not properly maintained.
Head gasket failure
High-performance engines like the Navistar V8 can experience head gasket failures, leading to coolant leaks and engine overheating.
Oil leaks
V-shaped engines with multiple cylinders can develop oil leaks from valve cover gaskets, oil pan gaskets, or other seals.
Spark plug issues
V8 engines have more spark plugs, increasing the likelihood of misfires or ignition problems if not properly maintained.
Fuel injector problems
High horsepower engines require precise fuel delivery; clogged or malfunctioning injectors can cause performance issues.
Exhaust manifold cracks
V-shaped engines can experience cracks in the exhaust manifolds, leading to exhaust leaks and reduced engine performance.
Alternator failure
The electrical demands of a high-powered engine can strain the alternator, leading to charging system issues.
Transmission problems
Powerful engines can put extra stress on the transmission, leading to potential issues such as slipping, hard shifting, or failure.
FORD Excursion 2002

The 2002 Ford Excursion XLT is a robust SUV featuring a 6.8L V10 engine with up to 310 horsepower, manufactured by Ford Motor Company in Kentucky, USA. This vehicle is designed with a hydraulic brake system, 4x2 drive type, and offers substantial power and utility for a variety of driving needs.

Spec:

Brake System Type
Hydraulic
Engine Brake (hp) From
305
Engine Brake (hp) To
310
Engine Configuration
V-Shaped
Engine Manufacturer
Ford
Engine Number of Cylinders
10
Other Engine Info
EFI

Problems:

Brake fluid leak
Hydraulic brake systems rely on brake fluid to function. Leaks can lead to decreased braking performance.
Worn brake pads
Over time, brake pads wear down and need to be replaced to ensure effective braking.
Brake rotor issues
Warped or damaged rotors can cause vibrations and reduced braking efficiency.
Brake line corrosion
Corrosion in the brake lines can lead to leaks and brake failure.
Master cylinder failure
The master cylinder is crucial for brake pressure; failure can result in a spongy brake pedal or complete brake loss.
Engine misfire
V10 engines can experience misfires due to issues like faulty spark plugs or ignition coils.
Excessive oil consumption
V10 engines may consume more oil, requiring frequent top-ups or indicating an underlying issue.
Cooling system problems
V-shaped engines can have cooling issues due to their configuration, leading to overheating.
Exhaust manifold cracks
The V-shaped engine layout can cause stress on the exhaust manifold, leading to cracks and leaks.
Fuel injector problems
EFI systems can have issues with clogged or failing fuel injectors, causing poor engine performance.
Timing chain wear
Over time, the timing chain can wear out, leading to engine timing issues and potential engine damage.
Intake manifold leaks
The V10 engine's intake manifold can develop leaks, affecting engine performance and fuel efficiency.
FORD Excursion 2002

The 2002 Ford Excursion is a powerful SUV/MPV featuring a 7.3L V8 diesel engine by Navistar, delivering between 215 to 275 horsepower. Equipped with a 4WD system and hydraulic brakes, this vehicle is built for both strength and versatility. Manufactured at the Kentucky Truck Plant, it offers a robust Gross Vehicle Weight Rating of Class 2H, making it ideal for heavy-duty tasks. Safety features include front airbags and manual seat belts for the driver and passenger.

Spec:

Brake System Type
Hydraulic
Engine Brake (hp) From
215
Engine Brake (hp) To
275
Engine Configuration
V-Shaped
Engine Manufacturer
Navistar
Engine Number of Cylinders
8

Problems:

Brake fluid leaks
Hydraulic brake systems can develop leaks in the brake lines, master cylinder, or calipers, leading to reduced braking performance.
Brake fade
Prolonged or heavy braking can cause the brake fluid to overheat, reducing its effectiveness and leading to a spongy brake pedal feel.
Brake caliper issues
Calipers can seize or stick, causing uneven brake pad wear and reduced braking efficiency.
Master cylinder failure
A failing master cylinder can cause a loss of brake pressure, leading to a soft brake pedal and reduced braking power.
Warped brake rotors
Excessive heat can cause brake rotors to warp, leading to vibration and pulsation during braking.
Engine overheating
V-shaped engines with high power output can be prone to overheating if the cooling system is not properly maintained.
Head gasket failure
High-performance engines like the Navistar V8 can experience head gasket failures, leading to coolant leaks and engine overheating.
Oil leaks
V-shaped engines with multiple cylinders can develop oil leaks from valve cover gaskets, oil pan gaskets, or other seals.
Spark plug issues
V8 engines have more spark plugs, increasing the likelihood of misfires or ignition problems if not properly maintained.
Fuel injector problems
High horsepower engines require precise fuel delivery; clogged or malfunctioning injectors can cause performance issues.
Exhaust manifold cracks
V-shaped engines can experience cracks in the exhaust manifolds, leading to exhaust leaks and reduced engine performance.
Alternator failure
The electrical demands of a high-powered engine can strain the alternator, leading to charging system issues.
Transmission problems
Powerful engines can put extra stress on the transmission, leading to potential issues such as slipping, hard shifting, or failure.
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